Document Type

Article

Publication Date

2026

Keywords

Energy harvesting, Triboelectric nanogenerator, Instrumented knee implant, TPU foam, Carbon nanotubes, Self-charge excitation circuit, Biomedical sensor

Abstract

Aseptic loosening and joint instability remain the primary modes of failure in total knee arthroplasty (TKA). To provide real-time biomechanical load monitoring, this study presents a triboelectric nanogenerator (TENG) utilizing a carbon nanotube/foamed thermoplastic polyurethane (CNT/TPU) composite dielectric layer paired with a Kapton tape between dual electrodes. By leveraging the triboelectric effect, the device functions simultaneously as an energy harvester and a self-powered load sensor. To overcome power density limitations, a self-charge pumping mechanism via a multi-stage voltage multiplier circuit (VMC) was integrated and evaluated under physiological cyclic loading (2100 N at 1 Hz). The system’s charge dynamics were further validated using an analytical energy-based model. Across configurations, the 3-stage VMC dramatically boosted performance, achieving a peak apparent power output of 17 μW compared to 3 μW for the unamplified TENG, with optimal storage capacitance determined at 470 pF, 1 nF, and 10 nF for 1-, 2-, and 3-stage VMCs, respectively. While the 1-stage setup yielded the highest force sensitivity (94.45 mV/N), the 3-stage configuration maximized energy capture—highlighting a key operational trade-off between sensing sensitivity and power harvesting for implantable orthopedics.

Publisher Attribution

Published in Smart Materials and Structures. As the Version of Record of this article is going to be / has been published on a gold open access basis under a CC BY 4.0 licence, this Accepted Manuscript is available for reuse under a CC BY 4.0 licence immediately.

Creative Commons License

Creative Commons Attribution 4.0 International License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.